Industrial Roofing Installation

PT SHEBA INDONESIA is a leading Indonesian manufacturer specializing in high-quality dolls, primarily for export markets. Renowned for its craftsmanship and adherence to international quality standards, the company meticulously manages every step of production, from fabric preparation and sewing to final detailing and packaging.

PT Sheba Indonesia faced a critical issue: the roofing system of its main production facility had deteriorated severely. Persistent leaks, poor thermal insulation, and insufficient ventilation began to affect operations significantly. Water infiltration during rainy seasons posed a risk to sensitive fabric materials, while excessive heat build-up created an uncomfortable and unsafe working environment.

This condition not only disrupted daily production but also reduced operational efficiency, delayed order fulfillment, and increased maintenance downtime. The company recognized the urgent need for a long-term, professionally executed solution to prevent further business impact. The main production unit was severely impacted by a deteriorating roofing system:

To address this, Cotton Brain was appointed as the main contractor for a full-scale industrial roofing upgrade. The project was designed to meet the following objectives:

Eliminate leaks and protect production materials
Improve thermal insulation and reduce internal heat stress
Enhance air circulation
Ensure a safe and compliant factory environment
Minimize disruption to ongoing factory operations during implementation

The Cotton Brain Solution

At Cotton Brain, we believe every challenge requires more than just materials, it needs intelligence, adaptability, and precision. That’s how we approached this project.

Our team began by conducting a full structural assessment, mapping out airflow patterns, heat zones, and drainage lines across the factory unit. and We designed a customized roofing system using Galvalume steel sheets, known for their corrosion resistance and strength, paired with foam insulation to reduce internal heat build-up.

Our installation was meticulously phased to align with Sheba’s production schedule and weather forecasts. Execution was done in carefully planned phases. The team worked in shifts, racing against the rain, often having to pause mid-task and resume under strict safety protocols. lifting panels section by section, installing reinforcements, sealing gaps, and testing each stage for thermal and waterproof performance before moving forward.

The risk was high. The pressure was real. But our execution was unwavering. It wasn’t just about finishing the job, it was about doing it smartly, efficiently, and without noise.

And when the last panel was in place, the difference was clear: no more leaks, a cooler environment, and production flowing without a hitch. built with precision, even in the most challenging conditions. All while the factory remained fully operational.

This is the essence of Cotton Brain.
Where smart thinking becomes real-world solutions.

The entire project was succes implemented, as a result, PT SHEBA INDONESIA regained operational stability, improved production efficiency, and significantly enhanced the working environment for its staff.

This case illustrates Cotton Brain’s expertise in delivering adaptive industrial solutions, balancing engineering precision, business continuity, and long-term value in the textile and manufacturing sectors.

This is what we mean by Cotton is the Brain: solutions that think ahead, adapt, and hold the industry together.